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News在實際生(sheng)活中,變(bian)頻(pin)器(qi)有著廣泛的(de)應用,那么如何評(ping)判變(bian)頻(pin)器(qi)的(de)性(xing)能水(shui)平呢?這就不得(de)不說到(dao)變(bian)頻(pin)器(qi)的(de)控(kong)制(zhi)方式了。因(yin)為如果變(bian)頻(pin)器(qi)(變(bian)頻(pin)器(qi)的(de)工作原理)的(de)主電(dian)路一樣,逆變(bian)器(qi)件也(ye)相同(tong),單片機位數也(ye)一樣,只是(shi)控(kong)制(zhi)方式不一樣,其控(kong)制(zhi)效果是(shi)不一樣的(de)。
所以變(bian)頻(pin)器(qi)(qi)的(de)控(kong)制方式代表著變(bian)頻(pin)器(qi)(qi)的(de)性能和水平,在(zai)工程應用中根據不同的(de)負載(zai)及不同控(kong)制要(yao)求(qiu),合理選(xuan)擇(ze)變(bian)頻(pin)器(qi)(qi)(變(bian)頻(pin)器(qi)(qi)種(zhong)類有(you)(you)哪(na)些)以達(da)到(dao)資源的(de)最佳配置,具有(you)(you)重要(yao)的(de)意義(yi)。
U/f控(kong)制(zhi)是(shi)在(zai)改變(bian)電(dian)動(dong)機電(dian)源頻率的(de)同(tong)時(shi)改變(bian)電(dian)動(dong)機電(dian)源的(de)電(dian)壓(ya),使電(dian)動(dong)機磁通保(bao)持(chi)一定,在(zai)較寬(kuan)的(de)調速(su)范圍內,電(dian)動(dong)機的(de)效率,功率因數不下降。因為(wei)(wei)是(shi)控(kong)制(zhi)電(dian)壓(ya)(Voltage)與頻率(Frequency)之比(bi),稱為(wei)(wei)U/f控(kong)制(zhi)。
?恒定U/f控(kong)制存在的(de)(de)(de)(de)主要問題是低(di)速(su)(su)性能(neng)較差(cha),轉速(su)(su)極(ji)低(di)時,電(dian)(dian)磁轉矩(ju)無(wu)(wu)法克服較大的(de)(de)(de)(de)靜(jing)摩擦力(li),不能(neng)恰(qia)當的(de)(de)(de)(de)調(diao)整電(dian)(dian)動(dong)(dong)機(ji)(ji)的(de)(de)(de)(de)轉矩(ju)補償(chang)和適應負(fu)載轉矩(ju)的(de)(de)(de)(de)變化;其次是無(wu)(wu)法準(zhun)確的(de)(de)(de)(de)控(kong)制電(dian)(dian)動(dong)(dong)機(ji)(ji)的(de)(de)(de)(de)實(shi)際轉速(su)(su)。由于恒U/f變頻器是轉速(su)(su)開環控(kong)制,由異步電(dian)(dian)動(dong)(dong)機(ji)(ji)的(de)(de)(de)(de)機(ji)(ji)械特性圖可(ke)知(zhi),設定值為定子頻率(lv)也就是理想空載轉速(su)(su),而(er)電(dian)(dian)動(dong)(dong)機(ji)(ji)的(de)(de)(de)(de)實(shi)際轉速(su)(su)由轉差(cha)率(lv)所決定,所以U/f恒定控(kong)制方式存在的(de)(de)(de)(de)穩定誤差(cha)不能(neng)控(kong)制,故(gu)無(wu)(wu)法準(zhun)確控(kong)制電(dian)(dian)動(dong)(dong)機(ji)(ji)的(de)(de)(de)(de)實(shi)際轉速(su)(su)。
轉(zhuan)差頻(pin)(pin)率(lv)(lv)是施加于電(dian)動(dong)機(ji)的(de)(de)交流(liu)電(dian)源(yuan)頻(pin)(pin)率(lv)(lv)與電(dian)動(dong)機(ji)速度的(de)(de)差頻(pin)(pin)率(lv)(lv)。根據異步電(dian)動(dong)機(ji)穩定數學模型可知,當(dang)頻(pin)(pin)率(lv)(lv)一定時,異步電(dian)動(dong)機(ji)的(de)(de)電(dian)磁轉(zhuan)矩正(zheng)比于轉(zhuan)差率(lv)(lv),機(ji)械特(te)性為直線。
轉(zhuan)差頻(pin)率控制(zhi)(zhi)就是(shi)通過控制(zhi)(zhi)轉(zhuan)差頻(pin)率來控制(zhi)(zhi)轉(zhuan)矩和電流。轉(zhuan)差頻(pin)率控制(zhi)(zhi)需要檢出(chu)(chu)電動機(ji)的(de)轉(zhuan)速(su)(su),構成(cheng)速(su)(su)度(du)(du)閉環,速(su)(su)度(du)(du)調(diao)節器(qi)(qi)的(de)輸(shu)出(chu)(chu)為轉(zhuan)差頻(pin)率,然后以(yi)電動機(ji)速(su)(su)度(du)(du)與(yu)轉(zhuan)差頻(pin)率之和作(zuo)為變(bian)頻(pin)器(qi)(qi)的(de)給(gei)定頻(pin)率。與(yu)U/f控制(zhi)(zhi)相(xiang)比,其加減速(su)(su)特性(xing)和限制(zhi)(zhi)過電流的(de)能力得到提高。另外,它有(you)速(su)(su)度(du)(du)調(diao)節器(qi)(qi),利用速(su)(su)度(du)(du)反饋(kui)構成(cheng)閉環控制(zhi)(zhi),速(su)(su)度(du)(du)的(de)靜態(tai)誤差小(xiao)。然而(er)要達到自動控制(zhi)(zhi)系統(tong)穩態(tai)控制(zhi)(zhi),還達不到良好的(de)動態(tai)性(xing)能。
它是以三相波(bo)形(xing)(xing)整體生成效果為前提,以逼(bi)近電(dian)機氣隙的(de)(de)(de)理(li)想圓(yuan)(yuan)形(xing)(xing)旋轉磁(ci)場(chang)軌跡為目的(de)(de)(de),一次生成三相調(diao)制波(bo)形(xing)(xing),以內切多邊(bian)形(xing)(xing)逼(bi)近圓(yuan)(yuan)的(de)(de)(de)方式進行控制的(de)(de)(de)。經實踐(jian)使用后又有(you)(you)所改(gai)進,即引(yin)(yin)入頻率補(bu)償,能(neng)消除速(su)度(du)(du)控制的(de)(de)(de)誤差;通過反饋估算磁(ci)鏈幅值,消除低速(su)時定子電(dian)阻的(de)(de)(de)影響;將輸出電(dian)壓、電(dian)流閉環,以提高動態的(de)(de)(de)精(jing)度(du)(du)和穩定度(du)(du)。但控制電(dian)路環節(jie)較多,且沒有(you)(you)引(yin)(yin)入轉矩的(de)(de)(de)調(diao)節(jie),所以系統(tong)性(xing)能(neng)沒有(you)(you)得到(dao)根本(ben)改(gai)善。
矢(shi)量控制,也稱(cheng)磁場定(ding)向控制。它是70年(nian)代初由西德F.Blasschke等人首先提出,以直流(liu)(liu)電(dian)機(ji)和交流(liu)(liu)電(dian)機(ji)比較的(de)方法(fa)闡述了這一(yi)原理。由此開(kai)創了交流(liu)(liu)電(dian)動(dong)機(ji)和等效直流(liu)(liu)電(dian)動(dong)機(ji)的(de)先河。
矢量(liang)控(kong)制變(bian)(bian)頻調速的(de)(de)(de)(de)做法是將(jiang)異步(bu)電(dian)(dian)(dian)(dian)動(dong)(dong)機(ji)(ji)在三相(xiang)坐(zuo)(zuo)標系下的(de)(de)(de)(de)定子(zi)(zi)交流(liu)(liu)電(dian)(dian)(dian)(dian)流(liu)(liu)Ia、Ib、Ic。通(tong)過三相(xiang)-二(er)相(xiang)變(bian)(bian)換,等效成兩(liang)相(xiang)靜止坐(zuo)(zuo)標系下的(de)(de)(de)(de)交流(liu)(liu)電(dian)(dian)(dian)(dian)流(liu)(liu)Ia1、Ib1,再通(tong)過按轉(zhuan)子(zi)(zi)磁場定向旋(xuan)轉(zhuan)變(bian)(bian)換,等效成同步(bu)旋(xuan)轉(zhuan)坐(zuo)(zuo)標系下的(de)(de)(de)(de)直流(liu)(liu)電(dian)(dian)(dian)(dian)流(liu)(liu)Im1、It1(Im1相(xiang)當于直流(liu)(liu)電(dian)(dian)(dian)(dian)動(dong)(dong)機(ji)(ji)的(de)(de)(de)(de)勵磁電(dian)(dian)(dian)(dian)流(liu)(liu),It1相(xiang)當于直流(liu)(liu)電(dian)(dian)(dian)(dian)動(dong)(dong)機(ji)(ji)的(de)(de)(de)(de)電(dian)(dian)(dian)(dian)樞電(dian)(dian)(dian)(dian)流(liu)(liu)),然后模仿直流(liu)(liu)電(dian)(dian)(dian)(dian)動(dong)(dong)機(ji)(ji)的(de)(de)(de)(de)控(kong)制方法,求(qiu)得直流(liu)(liu)電(dian)(dian)(dian)(dian)動(dong)(dong)機(ji)(ji)的(de)(de)(de)(de)控(kong)制量(liang),經過相(xiang)應的(de)(de)(de)(de)坐(zuo)(zuo)標反(fan)變(bian)(bian)換實現對異步(bu)電(dian)(dian)(dian)(dian)動(dong)(dong)機(ji)(ji)的(de)(de)(de)(de)控(kong)制。
VVVF變頻(pin)、矢量(liang)控(kong)制變頻(pin)、直(zhi)(zhi)接(jie)轉矩(ju)控(kong)制變頻(pin)都是交(jiao)—直(zhi)(zhi)—交(jiao)變頻(pin)中的一(yi)種。其(qi)共同缺(que)點是輸入功(gong)率(lv)因數低(di),諧(xie)波電(dian)(dian)流大(da)(da),直(zhi)(zhi)流電(dian)(dian)路需要大(da)(da)的儲能電(dian)(dian)容,再(zai)生能量(liang)又(you)不能反饋回電(dian)(dian)網,即不能進行四象限(xian)運行。為(wei)此,矩(ju)陣式(shi)交(jiao)—交(jiao)變頻(pin)應運而(er)生。由于矩(ju)陣式(shi)交(jiao)—交(jiao)變頻(pin)省去(qu)了(le)中間(jian)(jian)直(zhi)(zhi)流環(huan)節,從(cong)而(er)省去(qu)了(le)體積大(da)(da)、價格貴的電(dian)(dian)解電(dian)(dian)容。它能實現(xian)(xian)功(gong)率(lv)因數為(wei)l,輸入電(dian)(dian)流為(wei)正弦且能四象限(xian)運行,系統的功(gong)率(lv)密度大(da)(da)。該技術目前雖尚未成(cheng)熟,但仍吸引著眾多的學者(zhe)深入研究。其(qi)實質(zhi)不是間(jian)(jian)接(jie)的控(kong)制電(dian)(dian)流、磁鏈等量(liang),而(er)是把轉矩(ju)直(zhi)(zhi)接(jie)作為(wei)被控(kong)制量(liang)來實現(xian)(xian)的。具體方法是:
——控(kong)制定子(zi)磁(ci)鏈引入定子(zi)磁(ci)鏈觀測器(qi)(qi),實現無速度(du)傳感器(qi)(qi)方式;
——自動識(shi)別(bie)(bie)(ID)依靠精確的電機數(shu)學(xue)模型,對(dui)電機參(can)數(shu)自動識(shi)別(bie)(bie);
——算出(chu)(chu)實(shi)際值對(dui)應(ying)定(ding)子(zi)阻抗、互感、磁(ci)飽和因素、慣量等算出(chu)(chu)實(shi)際的轉矩、定(ding)子(zi)磁(ci)鏈、轉子(zi)速度進行實(shi)時控制;
——實現Band—Band控制按磁鏈和轉矩的Band—Band控制產生PWM信(xin)號,對(dui)逆變器開關狀(zhuang)態進(jin)行(xing)控制。
矩(ju)(ju)陣式交—交變頻具有快速(su)的(de)轉(zhuan)矩(ju)(ju)響(xiang)應(<2ms),很高的(de)速(su)度(du)(du)(du)(du)精度(du)(du)(du)(du)(±2%,無(wu)PG反饋),高轉(zhuan)矩(ju)(ju)精度(du)(du)(du)(du)(<+3%);同(tong)時(shi)還(huan)具有較高的(de)起動轉(zhuan)矩(ju)(ju)及(ji)高轉(zhuan)矩(ju)(ju)精度(du)(du)(du)(du),尤其在(zai)低速(su)時(shi)(包括0速(su)度(du)(du)(du)(du)時(shi)),可輸出150%~200%轉(zhuan)矩(ju)(ju)。
由于被控(kong)(kong)(kong)對象的千差(cha)萬(wan)別,性(xing)能指標要(yao)求的各不相同(tong),變頻器(qi)的控(kong)(kong)(kong)制方式(shi)遠不止以上述(shu)所列幾(ji)種(zhong)。要(yao)做到熟練應(ying)用(yong)還(huan)應(ying)在工程實踐中認真(zhen)探索(suo)。本文主要(yao)介紹(shao)了幾(ji)種(zhong)不同(tong)的變頻器(qi)的控(kong)(kong)(kong)制方式(shi):U/f恒定(ding)控(kong)(kong)(kong)制,轉差(cha)頻率控(kong)(kong)(kong)制,矢量(liang)控(kong)(kong)(kong)制,直接轉矩(ju)控(kong)(kong)(kong)制,電壓空間矢量(liang)(SVPWM)控(kong)(kong)(kong)制,矩(ju)陣式(shi)交(jiao)—交(jiao)控(kong)(kong)(kong)制方式(shi),非線性(xing)控(kong)(kong)(kong)制等(deng)。
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